Custom Quadcopter — CF + 3D-Printed Frame

Designed a custom drone in Fusion 360 with a 3D-printed core and carbon-fiber tube arms. Iterated motor mounts through vibration failures, designed custom prop-motor adapters, removable CF landing gear clamps, and a dedicated ESC holder for serviceability.

Flight-capable custom airframe; multiple CAD→print→test iterations on vibration-critical mounts; modular service-friendly electronics packaging.

Iterative hardware R&D: diagnose failure modes, redesign, retest — same loop as product engineering.

Spool-up vibration destroyed early mounts. Filleting, wall thickness, and anti-rotation pins turned a fragile print into something that survives flight loads.

Evidence

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